The Principles of Lean Manufacturing Training is a vital course for companies aiming to build a culture of continuous improvement. This introductory course provides participants with a strong foundation in Lean Manufacturing tools and concepts, combining classroom instruction with hands-on simulation to demonstrate the real-world benefits of lean principles.
Course Overview
Participants will engage in a simulated factory environment, where they will “manufacture” products. The first simulation round establishes a baseline, and subsequent rounds focus on applying lean manufacturing principles to improve processes. Participants will explore key concepts such as:
- One-piece flow
- Cellular production
- Takt time
- Pull systems and kanbans
- Point-of-use storage (POUS)
- Quick changeover
- Quality at the source
- Batch reduction
- Teams and standardized work
- Workplace organization and visual controls
Through this process, participants will learn how to identify and eliminate waste, maximizing the efficiency of existing resources.
Benefits to Companies
This training offers an interactive and team-based learning experience that eases the transition to lean practices. Key benefits include:
- Expanding the workforce’s understanding of lean manufacturing techniques
- Shortening the acceptance period for lean implementation as participants see the benefits firsthand
- Increasing knowledge and practical application of lean concepts, leading to more effective and sustainable improvements
Key Takeaways for Participants
By the end of the training, participants will:
- Learn how to identify the eight types of waste in manufacturing
- Understand how lean tools work together to eliminate waste
- Gain familiarity with key lean terminology
- Recognize the importance of waste elimination in driving productivity and efficiency
This course empowers participants with the knowledge and skills to actively contribute to their organization’s lean transformation.